Heavy Duty Forklift Battery: Yakakwirira{{0}Capacity Options 500Ah+

Tanga negep rekushandisa, kwete Ah label

Bhatiri reforklift rinorema riri pamusoro pe500Ah rinogoneka kana kuyerwa kushandiswa kwesimba, nguva yekuchaja yakavimbika, peak-inodiwa iye zvino, uye huremu hwebhatiri rerori hahukwanisi kugutswa nepaki diki. Iyo 500Ah label pachayo hairatidze icho chinodiwa.

 

Pakutenga, iyo inokurumidza skrini ndeyekubvunza kuti chii chinomisa rori nhasi. Kana ikasvika paBMS reserve isati yasvika yekupedzisira work block, huwandu kana mukana wekuchaja unogona kunge uri mupfupi. Kana zvikaitika parampu kana kufamba panguva imwe chete-uye-kusimudza zviitiko, chinosungirwa chingangove chiripo chekutumira. Kana shanduko yelithium ikakwana pamagetsi asi ichidzika pasi pe-huremu hwebhatiri replate, chirongwa chine dambudziko rekuenzanisa. Izvirinorema basa forklift bhatiri 500Ahskrini inochengeta kutadza kutatu kwakasiyana kubva mukubatwa seimwe yekumhanyisa nyaya.

 

Nokuti abasa rinorema forklift bhatiri, mhinduro inochinjawo nesaiti. Nzvimbo yekugovera kazhinji inoda kufungidzira kudzoreredzwa kwesimba mukati mekuzorora. Aforklift bhatiri yezviteshi uye zvigayo zvesimbiinofanirawo kushivirira kufamba kwenguva refu, kuvhunduka, huruva, hunyoro, magiradhi, uye zviitiko zvipfupi zvakakwirira{0}zvino. Kuchengetedza kutonhora kunowedzera kushandiswa kwehita uye zvirambidzo zvekuchaja zvakaderera-. Aya maprofiles ebasa anogona kutungamira ku560Ah, 630Ah, 690Ah, kana 820Ah +, asi kukosha kweAh mhedzisiro yekuverenga, kwete kutanga kwayo fungidziro.

Shandura Ah kuita simba iro rori rinogona kushandisa

Shandisa kilowatt-maawa kuenzanisa huwandu hwemagetsi mamwechete:

Mune abasa rinorema forklift bhatirikuenzanisa, 80V-class system inogona kushandisa 83.2V nominal LiFePO4 pack. Pa83.2V, 560Ah yakaenzana ne46.592kWh, 630Ah yakaenzana ne52.416kWh, uye 690Ah yakaenzana ne57.408kWh. Kufamba kubva ku560Ah kuenda ku630Ah kunowedzera 12.5% ​​simba rezita; 560Ah kusvika 690Ah inowedzera 23.2%. Mashoko aya anochengeta80V forklift bhatiri kusarudzwainopindirana nezvose zviri zviviri gungano rekutsvaga uye chigadzirwa nameplate.

Simba rezita ndiro chete mutsara wekutanga mu abasa rinorema forklift bhatiricalculation. Bvisa ngarava dzakadzivirirwa dzakaderera-SOC reserve, kugadziridza tembiricha, inotarisirwa kupera simba pamusoro pewaranti, hita uye mitoro yekuwedzera, uye margin kwemazuva akakwirira{{2}kupfuura. Kana oparesheni ikashandisa 40kWh pakati pezviitiko zvinovimbika pakuchaja, pack ye46.592kWh inongove ne6.592kWh isati yabviswa chero ipi zvayo. Ndiko kushandiswa-simba resimba rekuenzanisa magadzirirwo emapakeji.

Shandisa tsananguro dzakafanana pane zvakadzokororwa. Bvunza mutengesi wese kuti ataure kWh nezita, hwindo reSOC rinoshandiswa kuverenga kWh inogona kushandiswa, tembiricha yesero rinofungidzirwa, kupera{-kwehurefu hwehupenyu, uye nzvimbo yekushandisa. Zvikasadaro, imwe quotation inogona kupa nameplate simba nepo imwe ichipa simba rinoshandiswa, zvichiita kuti chimiro chepasi chiratidzike chakashata kunyangwe fungidziro dzayo dzichinyanya kuchengetedza. Theforklift bhatiri uremu uye counterbalance zvinodiwaipa iyo inoenderana voltage, kamuri, uye uremu mapindiro.

Shandisa mabhendi ekugona se skrini, kwete zvakatemwa

Zvikamu zviri pasi apa ndezvokuongororwa kwekutenga zvinhu zvinotaridzirwa ku80V-midziyo yekirasi; haisi chiyero cheOEM uye haitsive rori{2}}yakanangana nemvumo.

Mukati mebasa rinorema forklift bhatirirange, an80V 560Ah forklift bhatiriinogona kuve sarudzo inoshanda kana rori ikadya zvinosvika 28–32kWh pazuva remumiriri uye yodzokera kune yakasimbiswa charger panguva yekudya kwemasikati kana shanduko yekuchinja. Kutakura 57kWh kana kupfuura hakuzogadziri nguva yakakosha kana rori yatopedza-zuva rekuda kupfuura zvayakabvumiranwa.

Nokuti abasa rinorema forklift bhatiri, a 500Ah vs 630Ah forklift bhatiriSarudzo inofanirwa kushandisa chinokonzeresa icho timu inoshanda inogona kuongorora. Gadzira nzvimbo yakachengetedzwa, semuenzaniso 20% kana ichienderana neBMS yakabvumidzwa uye mutemo wezvikepe. Wobva waongorora angangoita mazuva akati wandei ekumiririra, kusanganisira zuva repamusoro. Kana rori ichiramba ichiyambuka iyo yakachengeterwa uye yakarongwa kuchaja haikwanise kudzoreredza kuperevedza, simudza bhendi. Kana zvikapera zvakakwirira-mazuva anodiwa ari pedyo ne30% SOC, pakiti hombe inonetsa kupembedza panguva yekumhanya chete.

Mienzaniso miviri yePolinovel inoratidzawo kuti sei iyi isiri mutsara Ah kusimudzira. Iyo yakadhindwa 560Ah kumisikidzwa ndeye 46.592kWh, 830 × 767 × 570mm, 420kg, ine 250A yezita yekuchaja ikozvino uye 200A yekuburitsa ikozvino. The rakabudiswa500Ah vs 630Ah forklift bhatiriconfiguration ndeye 52.416kWh, 1028 × 999 × 784mm, 2100kg, ine 200A kuchaja uye kubuda ikozvino. Mukuongorora kwe80V-kirasi yekutsiva, danho iroro rinoshandura simba rezita ne12.5%, rinoiswa huremu ne1,680kg, hukuru hwepakavharwa, uye cheji yezita ikozvino ne20%; inofanira kubatwa segungano rakasiyana rakagadzirwa pane kukwidziridzwa kwemaotomatiki.

Pamusoro pe800Ah, kutenga kunofanirwa kuve kwekukahadzika, kwete kushoma.

A hombebasa rinorema forklift bhatiriinoderedza kutsamira pakuchaja kwakarongeka, asi charger imwechete inotora nguva yakareba kuizadza zvakare. Humwe hukuru hahugone kugadzirisa sevhisi yemagetsi yakawandisa, mabreak akapotsa, chinongedzo chepasi, kana muganho weBMS wasvikwa panguva yekusimudza.

Pamashandurudzo mazhinji, diki diki rinosangana neyakayerwa simba rinodiwa nenzvimbo yakatsanangurwa iri nani pane hombe paki inokwana tireyi.

Oversizing haisi inishuwarenzi yemahara. Inogona kuwedzera kuomarara kwebhora, kuwedzera nguva yekuchaja, uye kufambisa chinomanikidza kune simba rekushandisa. Enzanisa iyo mari panguva80V forklift bhatiri kusarudzwakushandisa themitsetse mishanu yeTCO kuseri kwekotesheniusati wabvumira sarudzo yakakura.

Vhara chiyero chesimba rezuva nezuva

Paki imwe chete inogona kutsigira mashifiti akawanda chete kana zvinotevera zvichiramba zvakanaka pazuva rinodiwa-pamusoro:

Paunenge uchiongorora abasa rinorema forklift bhatiri, shandisa maBMS timestamps pane fungidziro dzemushandisi ari ega abhatiri reforklift rakawanda -pamashift operations. Rekodha kutanga uye kupera kweSOC yevhavha yega yega yebasa, charger yekutanga uye nguva yekumisa, tembiricha yepakiti, muganho wazvino, uye chiitiko chese chinokanganisa kana kukanganisa. Maawa emushandisi anowanzo sanganisira kumirira kana kusiya zviitiko zvipfupi zvekuchaja; SOC uye matanda ejaja anoita kuti kufamba kwesimba kuonekwe.

Nokuti abasa rinorema forklift bhatirifleet, inoshanda-chidzidzo chedata chinobata 31 commercial packs chakawana musiyano wakakwana pakati pezvakaitika kare kuti zvitsigire data-driven state-ye-yekufanotaura kwehutano pane kutora patani imwe yekudzikisira. Izvo zvinorehwa nekutenga zvinoshanda: zvinoda nhoroondo inotengeswa kunze kwenyika uye tsanangura kuti ndiani muridzi wedata risati raburitswa. (Aalto University yekutsvagisa rekodhi kuburikidza nearXiv)

Parori itsva, chiridzwa mutyairi asati amisa zvikepe. Kufungidzira kushandiswa kubva kumodhi yerori, mutoro, kureba kwekusimudza, kureba kwenzira, gradient, zvakabatanidzwa, tembiricha, uye hurongwa hwekuchinja; wobva waenzanisa fungidziro nemarekodhi eBMS kubva pazuva repamusoro rekushanda. Muedzo wakaburitswa weHyster E55XN wakatanga ne80V 360Ah show pack uye wakazoiswa pa80V 630Ah mayunitsi kune imwe-bhatiri, yakawanda-shift sevhisi. Humbowo hunobatsira ndeyekutevedzana: fungidziro, muyedzo, chiyero, saizi. Haisi fungidziro yekuti saiti yega yega inoda 630Ah. Izvi zvinoita kuti zvikepe zvionekwebasa rinorema forklift bhatirisimba kuenzanisa. (Machine Design)

Tarisa zvazvino usati wabvumidza rinorema basa forklift bhatiri

Amp-maawa anotsanangura chaji yakachengetwa; lift, acceleration, ramp travel, and combined hydraulic-uye{{2}ttraction zviitiko zvinodzorwa nezvino uye magetsi ari pasi pekuremerwa. Abasa rinorema forklift bhatirisaka inoda hamvuropu iripo, kwete maadjectives.

Mutengesi arikuti "high discharge" haana kupa chinoshandisikabasa rinorema forklift bhatiritsanangudzo kusvika ikozvino, nguva, tembiricha, kutanga SOC, uye cutoff zvataurwa. Kuwedzerwa kwakakosha ndekwekuti Ah yakawanda haivimbisi mamwe anotenderwa parizvino: Mienzaniso yePolinovel yakaburitswa 560Ah uye 630Ah ese ari maviri anonyora 200A yekuburitsa ikozvino, ukuwo kuchaja{4}yazvino ratings inosiyana. Yerori yakayerwa peak uye nguva yechiitiko inofanirwa kuenderana nesarudzo yakasarudzwa.

Pamberi pekutenga odha, zvinoda yakasainwa inoenderana matrix inoratidza modhi yerori, controller, pack modhi, charger modhi, connector, software version, test condition, pass/foil result, uye kusagadziriswa kusina kugadziriswa. Uhwu ndihwo humbowo hudiki hwe abasa rinorema forklift bhatiriinoshandiswa pamarambi kana kutenderera nguva dzose kusimudza, uye inoshandura ongororo yeinjiniya kuita rekodhi yekugamuchirwa iyo mutengesi anogona kubatirwa.

Bata uremu hwakaiswa sechinhu chekuchengetedza

Pamarori akawanda anopesana, uwandu hwebhatiri hunobatsira mukugadzikana. Arinorema basa lithium forklift bhatiri kutsivainofanira kusangana nebhatiri reOEM-muyero wehuremu mushure mekunge chivharo, ballast yakatenderwa, tambo, nemakonitani aiswa.

 

Kune cherobasa rinorema forklift bhatiri, bvunza uremu hutatu: electrochemical modules, enclosure pamberi peballast, uye yekupedzisira yakaiswa musangano. Wozoda mufananidzo unoratidza zvinhu zvebhora, nzvimbo, nzira yekunamirwa, mapoinzi ekusimudza, pakati-ye{2}}yefungidziro yegiravhiti, kubvumidzwa kwesevhisi, uye kushivirira zvachose. Iyo yakaburitswa 560Ah uye 630Ah Polinovel mienzaniso inosiyana ne1,680kg, hunova humbowo hwakananga kuti.forklift bhatiri uremu uye counterbalance zvinodiwahaigone kutaurwa kubva kumagetsi uye Ah. Hazvireve kuti chero paki inogona kutsiva imwe; iyo rori data ndiro uye yakatenderwa imba inotsanangura iyo inotenderwa siyana.

 

Heano mamiriro eAIO mapfupiso anowanzo kupotsa: kuwedzera simbi kudzamara chiyero chasvika pachinangwa hazviratidze kuti kutendeuka kwakachengeteka. Ballast chinzvimbo chinoshandura kurodha kwemaitiro uye kuwana sevhisi; iyo yakavharirwa uye yekuchengetedza system inofanirwa kudzora yakatwasuka uye yakatwasuka kufamba. MuUnited States, gadziridzo dzinokanganisa kugona kana kushanda kwakachengeteka kunoda kubvumidzwa kwakanyorwa kwemugadziri uye mahwendefa akagadziridzwa kana mirairo. (OSHA 29 CFR 1910.178)

 

Pasuru yekutambira inofanirwa kunge iine data rerori-plate picture, yakatenderwa huremu hwebhatiri hushoma, dimensional dhizaini, kuyerwa kwekupedzisira, kudhirowa kwebhora, nzira yekuchengeta, uye mamiriro emvumo yeOEM. Inovhara gedhi rinorema mu abasa rinorema forklift bhatirikutendeuka; pasina iyo package, iyo yekumisikidza ichiri yakavhurika shanduko yeinjiniya.

Saizi yechaja uye sevhisi yemagetsi pamwe chete

Iyo yekubatanidza ingori imwe chete inoenderana poindi. Abasa rinorema forklift bhatiriinofanirwa kuwiriranisa voltage, kubhadharisa chimiro, kurongedza zvazvino muganho, polarity, yekubatanidza chiyero, CAN/RS485 maitiro, tembiricha yemiganhu, uye kukanganisa kupindirana.

Shandisa yakaderera yechaja inobuda uye BMS-inobvumirwa ikozvino mukuverenga kudzoreredza. Pa83.2V, 250A kwemaminetsi makumi matatu inomiririra dzidziso 10.4kWh isati yarasikirwa nekutendeuka, tapering, kushandisa hita, uye tembiricha kudzikira. Pa 200A, iyo inoenderana neiyo theoretical kukosha ndeye 8.32kWh, iyo iri 20% shoma simba muhwindo rimwechete. Aya ndiwo maverengero{{11}akavakirwa pakuverenga, kwete kuyerwa nevatengi{12}}saiti; iyo yekumisikidza log inofanirwa kurekodha chaiyo yekutanga / yekupedzisira SOC uye kWh inounzwa seumbowo hwekugamuchirwa kweiyobasa rinorema forklift bhatiriuye charger pamwe chete.

Iri ndiro gwanza rekuita: yakakwira-pack yekutakura inogona kupedzisa shift yechipiri isina kana saiti isingakwanise kudzorera simba nekukasira. Kune imwe neimwebasa rinorema forklift bhatiri, verenga machaja akawandisa panguva imwe chete, AC inopinza ikozvino, kudzivirira kumusoro kwerwizi, tambo nzira, mhepo inofefetera kana tembiricha inogumira, uye mitemo yekuda-yekutonga. Machaja gumi e20kW anogadzira 200kW sahwira saiti isati yasvika{{4}kunyatsoshanda nesimba-kutariswa kwezvikonzero.

CAN kugamuchirwa kunodawo mibairo inocherechedzwa. Nokuti abasa rinorema forklift bhatiri, bvunzo inoratidzwa SOC panzvimbo dzakatsanangurwa dzepakiti, paki-zvakagadzirira, mvumo yekuchaja, yarairwa parizvino, yambiro yetembiricha, yakaderera-mhinduro yeSOC, kudzima kwechimbichimbi, kutema matanda, nekugadzirisa patsva maitiro parori yakananga nechaja musanganiswa. Inoda kuti mutengesi adzose iyo test matrix ine software shanduro uye siginicha; "CAN inotsigirwa" inotsanangura kuvepo kwehardware, kwete kuenderana kweprotocol.

Shandisa magedhi ezvakatipoteredza uye ekuteerera

Kudzikira-kubuda kwe tembiricha uye kudzika-kuchajisa kwakadzika mibvunzo yakasiyana. Abasa rinorema forklift bhatirimachaji enguva dzose uye yakaderedzwa{{0}macurve aripo, tembiricha yakabatidza hita, simba rehita, nguva yekudziya, -nguva yekudziya, tembiricha yakadzikira inobvumidzwa sero pakuchaja, uye simba rinopedzwa basa risati ratanga. Tsvagiridzo yemaitiro elithium-ion patembiricha yakaderera inokwira inomira mukati uye kufambisa kunononoka kusvika kune kushomeka kwesimba rinowanikwa uye yakakura lithium-kupisa njodzi panguva yekuchaja isina kukodzera. (Ongororo yezvenhau muPMC)

Muganhu unoshanda unodiwa kupfuura zvishoma-musoro wenyaya wetembiricha. Paki inogona kubuda pa −20 dhigirii uku ichirambidza zvakajairika-kuchaja patembiricha yesero. Usati wabvumira abasa rinorema forklift bhatiri, zvinoda rekodhi yekuyedza inoratidza ambient uye kupisa kwesero, mamiriro ehita, inobvumidzwa ikozvino, kudziya-nguva yenguva, uye net simba mushure mekudziya. Hapana nhoroondo yemutengi yePolinovel yakapihwa kuti inyore patsva, saka saiti iyoyo-yakanyanya kukosha inofanirwa kuwedzerwa kubva murekodhi repurojekiti yakatenderwa tisati tareva kuita kwenzvimbo.

Nokuti abasa rinorema forklift bhatiriinoshandiswa kunze, zviteshi uye mayadhi emaindasitiri anowedzera mvura, guruva, munyu, kukanganisa, uye kuzununguka. Aforklift bhatiri yezviteshi uye zvigayo zvesimbiinofanira kutariswa chiyero chekuvharirwa, kuvharika kwekotanidzi, tambo-yakatarisana negland, kudzivirira ngura, dhiraini, kudzora, uye nguva yekuongorora panzvimbo yakaiswa. Chiyero cheIP hachibvumidze chinongedzo chekubatanidza chisina kuvharwa kana kuiswa kunoteya mvura.

Mapepa ekuteerera anofanirwa kuratidza chaicho chigadzirwa uye chinangwa. IEC 62619: 2022 inogadzirisa zvinodiwa zvekuchengetedza uye bvunzo dzeindasitiri sekondari lithium maseru nemabhatiri. (IEC) UN 38.3 inovhara bvunzo dzekufambisa; Kutenga kuchiri kuda kubvumidzwa nerori{1}}padanho rinodiwa pakuenda uye nekugadziridzwa kwaitwa. (UNECE) Inoshandiswabasa rinorema forklift bhatiritsanangudzo inodoma chiyero, modhi, chirevo kana nhamba yechitupa, inopa marabhoritari, chokwadi, uye kukosha kwemusika.

Tumira rinorema basa forklift bhatiri RFQ iyo inogona kuburitsa mhinduro yeinjiniya

Hunhu hwemakotesheni haugone kudarika mhando yekuisa. Ipa mutengesi wese akasarudzwa rori imwe chete, basa-kutenderera, kuchaja, nharaunda, uye data yemvumo, zvozoda zvakabuda zvakafanana. Abasa rinorema forklift bhatiriRFQ inogadzira zvinopihwa zvinofananidzwa pachinzvimbo chekufananidza-kutaridzika kwemavara Ah.

Ita kuti mutengesi woga woga adzosere kWh yezita uye inoshandisika, inofungidzirwa kushandiswa, chengetedzo, mukana-kudzoreredza kuchaja, inoenderera uye yepamusoro{{1}yepamusoro penguva ino, huremu hwekupedzisira yakaiswa, kudiwa kwekuchaja, uye zvimwe zvingasarudzwa zvinosanganisirwa mumutengo wakatarwabasa rinorema forklift bhatiri. Kana mutengesi asingakwanisi kuratidza kuverenga, modhi yakataurwa haisati yagadzirira kubvumidzwa.

Polinovel'srinorema basa forklift bhatiri 500Ah sarudzovhara{{0}magadzirirwo emagetsi ekuda maapplications ekuenzanisa. Shandisa chikamu kupfupisa paki chete mushure mekunge hamvuropu yerori uye kushomeka kwesimba zvazivikanwa.

Tumirai modhi yerori, data-mapikicha eplate, mamiriro ebhatiri, nguva yekuchinja, kurodha uye nzira, tembiricha, nhoroondo yeSOC, uye mahwindo ekuchaja kuti uite-kutenderera saizi. Iyo inobatsira inobuda isimba rakanyorwa, razvino, uremu, charger, uye sarudzo yekubatanidza, kwete yakakura nhamba yeAh.

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